Top MVR Evaporator Manufacturers in Kenya | Ibha Process
Ibha Process Technologies Pvt. Ltd. is one of the most genuine Manufacturers, Suppliers, and Exporters of MVR (Mechanical Vapor Recompression) Evaporator in Kenya. With continuous innovation, best engineering, and energy-saving technology, we are committed to delivering world-class evaporators to industries across the globe. Our Mechanical Vapour Recompression (MVR) Evaporator systems are designed to meet the requirements of modern industries while reducing operational costs and energy consumption.
Working Principle of MVR Evaporator
The Mechanical Vapor Recompression (MVR) process is founded on compressing and recycling the vapor generated during evaporation, which is reused as a heating medium. This reduces the consumption of external steam and makes the process highly energy-efficient.
- In our MVR Evaporator system, the vapor generated from the liquid is compressed by Mechanical Vapour Recompressors (MVR) Process and reused for heating.
- This principle assists in a considerable reduction in steam consumption (up to 90%), making it one of the most environmentally friendly evaporation technologies.
- We also utilize hybrid technologies such as MVR / TVR heated distillation plants and TVR (Thermo Vapor Recompression) Evaporator Plants for industries that need higher flexibility.
- With the latest technology, systems such as GEA MVR Evaporator with TVR Finisher & Niro MSD 800 are integrated to achieve higher efficiency and operational accuracy.
Types of MVR Evaporator
A leading MVR Evaporator manufacturer in Kenya, we are providing the best quality MVR Evaporator such as:
- Single-effect MVR Evaporator System – We design compact and efficient single-effect systems that are highly suitable for medium-scale industries. These evaporators are designed for easy operations with low energy consumption and provide consistent output. We also utilize modern controls that allow industries to reduce downtime and increase reliability in their production cycle.
- Multiple-effect MVR Evaporator – We manufacture multiple-effect MVR systems that are designed with advanced energy recovery features for large-scale industrial operations.These evaporators provide higher concentration levels while ensuring minimal wastage of energy. Our technology allows clients to achieve maximum production efficiency while reducing operating costs significantly.
- Hybrid MVR/TVR Evaporation Plants – We offer hybrid plants that combine Mechanical Vapor Recompression (MVR) and Thermal Vapor Recompression (TVR) for enhanced performance.These plants are particularly useful in industries that require flexible operation under varying load conditions. By offering a combination of MVR and TVR, we offer both high efficiency and reliable scalability for industrial applications.
- Customized MVR Heated Distillation Units – We offer customized distillation units that are specifically tailored for sensitive products that require accurate temperature control. These units are designed with advanced heating and monitoring systems to maintain product quality during the process. Our customized solution offers each client the best solution based on their specific industry needs.
Technical Specifiications
| Parameter |
Specification / Details |
| Evaporator Type |
MVR (Mechanical Vapor Recompression) |
| Capacity |
1 – 50 m³/h (depending on model) |
| Feed Type |
Liquid solutions, slurries, or industrial effluents |
| Operating Pressure |
0.1 – 2 bar (adjustable per design) |
| Evaporation Temperature |
50 – 120 °C (based on product and MVR design) |
| Compressor Type |
Centrifugal or screw type, single-stage or multi-stage |
| Heat Source |
Recompressed vapor (energy-efficient) |
| Steam Economy |
6 – 10 (kg evaporated per kg steam) |
| Material of Construction |
SS316, SS304, Titanium, or Alloy depending on corrosiveness |
Features of MVR Evaporator
One of the leading MVR Evaporator suppliers in Kenya, all types of our MVR Evaporator are designed with new technological formulations such as:
- Energy-Efficient Evaporators for Every Industry We manufacture evaporators that offer high energy savings with low steam consumption. Our designs are focused on reducing operational costs while offering superior product quality. The use of modern energy recovery systems makes our solutions sustainable for long-term operation.
- Advanced Automation and PLC/SCADA Integration We incorporate automation features in all our MVR evaporators for intelligent monitoring and control. The use of PLC and SCADA systems ensures accuracy, efficiency, and safety during operations. With these updates, industries can enjoy real-time performance monitoring and optimize their production process.
- Compact Design with Reduced Footprint We focus on developing systems with space-saving designs that can easily fit into modern industrial layouts. This makes installation easier and ensures better accessibility for operators. The compactness of our designs also supports efficient plant expansion without the need for large space modifications.
- Corrosion-resistant Materials We use high-quality, corrosion-resistant materials that ensure long-lasting operational performance. This enhances the durability of the equipment even in industries that handle corrosive or sensitive products. By using robust materials, we ensure reduced maintenance and longer service life.
Benefits of MVR Evaporator
These all types of new MVR Evaporator offer various types of benefits such as:
- 90% Steam Saving We provide evaporators that save 90% steam compared to conventional systems. This leads to a substantial reduction in energy costs and increases profitability for industries. Our customers can have sustainable operations without compromising on production output.
- Lower Operational Cost We ensure our systems are designed to reduce energy consumption, which directly reduces operational costs. By using advanced energy recovery methods, we help industries achieve faster returns on investment. This makes our MVR evaporators one of the most cost-efficient solutions in the market.
- Environment-friendly Operation We manufacture systems that reduce CO₂ emissions and help create a cleaner environment. Our green approach helps industries comply with strict environmental regulations. This also improves the company's image as a sustainable manufacturer.
- Scalability and Customization We provide evaporators that can be easily scaled and customized to suit different industry requirements. Our solutions are designed to adapt to the growing needs of our customers. This ensures that the investment remains profitable for current and future production requirements.
Applications of MVR Evaporator
As the best MVR Evaporator exporters in Kenya, all our models of MVR Evaporator are equipped with new features and highly used in various applications such as:
| Industry |
Application |
Benefits |
| Food & Beverage |
Milk concentration, juice concentration, sugar concentration, starch concentration, and other liquid-based product concentration |
Maintains the natural taste and quality of food products, ensuring consistent results while complying with international food safety standards |
| Pharmaceutical & Biotech |
High-purity distillation and solvent recovery |
Ensures accuracy and consistency in pharmaceutical production, helping industries comply with strict GMP and regulatory requirements |
| Chemical Industry |
Recovery of acids, caustic soda, and other heat-sensitive products |
Processes challenging chemical processes safely and efficiently, ensuring higher productivity and less waste in chemical manufacturing |
| Textile Industry |
Effluent treatment and water recovery |
Saves water and improves environmental sustainability, resulting in cost savings and environmental compliance |
We at Ibha Process Technologies Pvt. Ltd. are proud to be one of the most trusted MVR Evaporator manufacturers, suppliers, and exporters in Kenya. Our Mechanical Vapour Recompression (MVR) Evaporator systems and Thermal Vapor Recompression (TVR) Evaporator Plants are designed with the latest technology, making them highly efficient, eco-friendly, and reliable for different industries. With international quality standards and a strong focus on innovation, we supply energy-efficient evaporators for all industries, ensuring sustainability and cost-effectiveness for our clients worldwide. Contact us today for more information!
