Top Distillery Plant Manufacturers in Nigeria | Ibha Process Technologies
Ibha Process Technologies Pvt. Ltd. is a leading distillery plant manufacturers, suppliers and exporters in Nigeria. With three decades of experience in the field of engineering and innovation, we have been delivering world-class Alcohol Distillation Plant, Industrial Distillation Plant, and Ethanol Distillery Plant solutions as per the demands of the current industry.
Our specialty lies in offering highly effective Molasses and Grain Based Distillery Plant, Grain Alcohol Distillery Plant, and advanced Distillery and Alcohol Plants as per Indian as well as international standards. Our plants are designed on the lines of automation, power-saving technology, as well as green technology for greater productivity as well as sustainability.
Working Principle of Distillery Plant
Our Distillation Plant is based on a simple yet advanced principle of operation – separation of the components of a liquid mixture based on boiling point. Advanced column distillation technology is used to ferment and distill the feedstocks such as molasses, grains, or raw materials of other kinds to produce high-purity alcohol or ethanol.
- Advanced automation systems control temperature, pressure, and energy consumption.
- Multi-pressure distillation columns provide greater recovery and purity.
- Energy integration with treatment of spent wash makes it more eco-friendly.
Types of our Distillery Plant
As a leading Distillery Plant manufacturers in Nigeria, we are presenting the best quality Distillery Plant like:
- Atmospheric Distillation Units (ADU) – We design and supply atmospheric distillation units, which are used under atmospheric pressure, to fractionate various fractions of feed. These are generally used as a pilot unit in bulk distillation plants and ensure trouble-free operation. These are constructed from easy maintenance and long working life material so that it ensures trouble-free operation.
- Vacuum Distillation Units (VDU) – Our vacuum distillation units are particularly designed to process heavier feedstocks at low pressure, thus allowing separation at lower boiling points. This reduces thermal degradation, improves product recovery, and yields high purity. They also have sophisticated control systems for monitoring and operating with accuracy.
- Multicomponent / Fractional Distillation Systems – We manufacture advanced fractional distillation systems with the capacity to fragment complex mixtures into several components. If properly controlled and well constructed, these can be used by companies that need specifications of quality alcohol and chemical product separation. These are built in modular format, therefore scaling will be based on multiple production needs.
- Internals of Distillation Column (Trays) – We supply effective distillation column internals like trays to allow effective vapor-liquid interaction and maximum separation efficiency. Our column internals are strong, customer-specific, and suitable for maximum capacity operation. They are fabricated with corrosion-resistant material to achieve longest life under aggressive process conditions.
- Packed Distillation Columns – Our packed distillation columns utilize structured or random packing media for the promotion of mass transfer. They are utilized in energy-efficient processes, maximum yield, and reproducible product quality. Their designs to various applications cater to various industries.
Technical Specifiications
As a leading Distillery Plant manufacturers in Nigeria, we are presenting the best quality Distillery Plant like:
| Parameter / Component |
Specification / Details |
| Production Capacity |
100,000 liters per day (can scale modularly) |
| Raw Material Input |
Molasses / Grain / Starchy substrates |
| Fermentation Tank |
Stainless steel, 200,000 L, automated temp & pH control |
| Distillation Column |
Multi-effect, 20-30 trays, reflux ratio 4:1, height 30m |
| Boiler |
Biomass / Coal / Natural Gas, 5 ton/hr, 15 bar pressure |
| Condenser |
Shell & tube, high-efficiency, stainless steel |
| Ethanol Purity Output |
95–96% (rectified spirit), optional dehydration to 99.9% |
| Wastewater Treatment |
Integrated effluent treatment plant, bio-digester, zero discharge option |
| Automation & Control |
PLC + SCADA system, remote monitoring, real-time analytics |
Features of Distillery Plant
As one of the leading Distillery Plant suppliers in Nigeria, our all-types of Distillery Plant include new technology formulations like:
- More automation to run continuously and fewer hands – We made use of more advanced level automation in our plants to reduce human touch and improve accuracy to a larger extent. It provides continuous operation and maximum downtime. Through automatic monitoring and control systems, industries can provide continuous performance with less error.
- Multi-pressure distillation columns for highest alcohol recovery – Our facilities are specially provided with multi-pressure distillation columns that ensure highest recovery of alcohol. The columns enable efficient separation of constituents with the lowest requirement of energy utilization. Our superior designs ensure quality output on a daily basis for all the batches.
- Energy conservation operations with condensate recycle and heat recovery – We stress energy conservation through adoption of heat recovery technique and condensate recycle. This results in significant fuel charges as well as steam savings. Our plants make cost-saving and efficient operation possible through use of sophisticated energy conservation methods.
- Zero liquid discharge (ZLD) compliant green engineering – We plan our plants on green technology that adheres to international zero liquid discharge standards. This enables us to provide safety to the environment in the aspect of safe disposal and effluent treatment. With green practice, we help industries minimize their footprint on nature.
- Flexible plant capacities, small-scale to industrial-scale production – We have flexible plant capacities that cater to the unique needs of different industries. With the capacity range from small units to industrial plants, we engineer our solutions to deliver consistent performance. With the choice of customizing, every customer is guaranteed to get the correct solution to match their capacity for production.
- Integration of high-end PLC/SCADA-based – We offer integration of high-end PLC as well as SCADA solutions to facilitate real-time process monitoring and control of plant operations. It provides more transparency, improves the accuracy of the process, and offers more reliability. Our digital solutions provide industries with better decision-making and process efficiency.
Advantages of Distillery Plant
Every form of new Distillery Plant comes with a unique kind of advantage like:
- Increased yield and alcohol purity compared to traditional systems – We purposefully design our plants to give maximum alcohol yield with no compromise on purity as required in the business. This results in greater profitability and better quality yield for our clients. Our newer designs limit wastage during production to the minimum.
- Less energy and steam consumption – We maximize energy and steam conservation with combined recovery systems. This saves operation costs by a considerable margin without ever compromising production efficiency. With green energy technology, we offer low-cost and green plants.
- Conformity to international standards on safety and the environment – We manufacture our plants to an international standard on quality, safety, and the environment. This facilitates even performance, guaranteed operation, and extended lifespan. Safety and sustainability are the top priority of all our projects.
- Flexibility to process diversified raw materials (molasses, grains, starch) – We provide plants with the flexibility to process various raw materials with equal effectiveness. With such flexibility, businesses are able to adjust to differential availability of raw materials. As a result of flexibility, businesses experience uninterrupted production during season swings.
Applications of Distillery Plant
Being the the best distillery plant exporters in Nigeria, our whole range of Distillery Plant is engineered with distinctive feature and used extensively in different uses such as:
- Industrial Solvents – In chemical industries and varnishes and paints We have industrial distillation plants, which produce alcohol-based solvents. Solvents find highly widespread uses in paint, coating, and chemical industries. For industries, we provide good quality solvents continuously through our technology.
- Bio-Energy Industry Biomass to green fuel – We grow plants that fall into the bio-energy division employing biomass as a method of generating renewable fuel. It reduces fossil fuel consumption and assists in clean energy operations. Our plants are an immediate reason for a cleaner planet.
- Fuel Ethanol Plant For the blending of petrol for use as biofuel – We provide ethanol distillery plants that form an integral part of fuel ethanol production. Increasing demands for green energy witness our plants bring in green mobility blending schemes. The application is bound to bring in energy security along with low carbon emission.
- Production of Alcohol Industrial, drink-strength, and medicine-strength alcohol Our distillation equipment is used at major scales in alcohol production industries. From high-grade beverage-quality alcohol to medicine-strength alcohol, our equipment gives purity at uniform levels. This results in guaranteed supply to several industries.
Why Ibha Process Technologies Pvt. Ltd.?
- We have unmatched experience in Grain Distillery Plant and Molasses and Grain Based Distillery Plant with extensive know-how in various industries.
- We provide turnkey solutions in toto, which are designed and built according to international standards of quality and safety.
- We spend money and time on research and development to create new technology and deliver sustainable design.
- We are world-famous as one of the most innovative Distillery and Alcohol Plants manufacturer, suppliers, and Indian distillery exporters with a massive global presence.
Ibha Process Technologies Pvt. Ltd. Is a well-known distillery plant manufacturers in Nigeria, suppliers and exporters in Nigeria. Our premium Alcohol Distillation Plant, Grain Alcohol Distillery Plant, Industrial Distillation Plant, and Ethanol Distillery Plant provide industries with the confidence of reliable and future-proof solutions. With a strong focus on technology, eco-compatibility, and customer satisfaction, we have become the preferred partner for distilleries and alcohol manufacturers across the globe. Contact us today for more information!
