Dryers Ibha Process Technologies PVT. LTD.
Welcome To Ibha Process Technologies Pvt. Ltd.

Evaporation Systems

Precision Engineered for Maximum Efficiency & Product Recovery

We have provided highly specialized and customized evaporation systems in IBHA Process Technologies Pvt. Ltd. which are breaking new grounds in terms of performance, reliability, and energy effectiveness. We have developed our evaporators to suit a broad range of applications- starting with heat-sensitive pharmaceuticals to high-viscosity chemical solutions- also giving our evaporators maximum thermal performance, minimum fouling, and maximize product yield.

Evaporation Systems

With one of the strongest process expertise and engineering commitment, IBHA evaporators are relied upon in most industries such as distillery, pharmaceutical, food processing, wastewater treatment, and specialty chemicals.

Our Evaporation Technologies

1. Forced Circulation Evaporators

Optimized for Crystallizing and High-Solids Applications

These systems are used in solutions that are highly viscous, scaling, or crystallizing and have a high capacity recirculation pump to ensure a uniform flow velocity throughout the heat exchanger. This facilitates even distribution of heat, elimination of foulage and facilitates vigorous crystallization.

  • Applications: Brine concentration, chemical slurries, fertilizer solutions, salt recovery
  • Key Advantages: High heat transfer coefficients, superior fouling resistance, scalable design
  • Material of Construction: SS304/316L, Duplex SS, Hastelloy, based on process compatibility

2. Natural Circulation Evaporators

Energy-Efficient, Low-Maintenance Design

Utilizing natural convection for liquid movement, these evaporators are ideal for non-scaling, low-viscosity fluids. With no need for circulation pumps, the system ensures reduced mechanical wear and operational simplicity.

  • Applications: Sugar solutions, food and fruit concentrates, clear pharmaceutical liquids
  • Key Advantages: Minimal moving parts, lower power consumption, simple operation
  • Configurations: Vertical and horizontal designs tailored to plant layout

3. Agitated Thin Film Evaporators (ATFE)

Rapid Evaporation for Heat-Sensitive and Viscous Products

ATFEs are engineered for low-pressure, high-vacuum operations where minimal residence time is critical. A rotating wiper mechanism creates a uniform, thin liquid film over the heated surface, enabling fast and gentle evaporation.

  • Applications: Heat-sensitive APIs, essential oils, resins, herbal extracts
  • Key Advantages: High evaporation rates, minimal thermal degradation, product purity retention
  • Special Capability: Efficient handling of high-viscosity and thermally unstable feeds

4. Wiped Film Evaporators (WFE)

High-Precision Evaporation Under Vacuum Conditions

WFE systems are designed for continuous separation of volatile compounds from heat-sensitive or viscous materials. A rotating wiper blade distributes feed into a uniform film under vacuum, achieving high product recovery and precise fractionation.

  • Applications: Nutraceuticals, fine chemicals, cosmetics, cannabinoid distillation
  • Key Advantages: Thin film operation, low residence time, maximum thermal efficiency
  • Material Options: SS316L, Borosilicate Glass, Hastelloy, based on corrosive and purity needs

5. Multiple Effect Evaporators (MEE)

Energy-Optimized Solutions for ZLD and Large-Scale Operations

The MEE systems utilize preceding stages vapors as a source of heat to later stages, cutting down steam consumption drastically. Stress-designed to operate constantly in utility-intensive. These systems are essential in substance of Zero Liquid Discharge (ZLD) and high water. recovery.

  • Applications: Effluent treatment, dairy industry, distilleries, pulp and paper
  • Key Advantages: Steam economy, low operational cost, modular scalability
  • Available Configurations: Forward-feed, backward-feed, and mixed-feed arrangements

Why Choose IBHA Evaporation Systems?

  • Tailored Engineering – Custom-built to match your exact process and plant layout
  • Integrated Project Delivery – From process design, fabrication, to turnkey commissioning
  • Global Material Compliance – High-grade alloys conforming to ASME, TEMA, and PED standards
  • Automation-Ready Systems – SCADA/PLC integration for seamless monitoring and control
  • Dedicated After-Sales Support – Preventive maintenance, performance audits, and spares management.
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