Top Multi Effect Evaporator Manufacturers in India | Ibha Process
Ibha Process Technologies Pvt. Ltd. Is a leading multi-effect evaporator manufacturers, suppliers
and exporters in India, delivering quality industrial solutions to industries. Our Multiple
Effect Evaporator Plants are built with state-of-the-art technology to ensure energy efficiency,
efficient performance, and reliability. Our systems, with the latest upgrade, are serving many
industries ranging from chemicals and pharmaceutical to food processing and wastewater
treatment.
Working Principle of Multi Effect Evaporator
A Multi Effect Evaporator (MEE) depends on effective use of steam to evaporate the liquids in
more than a single step to conserve energy. In a typical arrangement, steam is supplied to the
first effect, wherein it evaporates the liquid to generate vapor. First effect vapor is used as
heat medium for the second effect. It continues over more than a single effect, where each
successive stage is lower pressure and temperature.
Types of our Multi Effect Evaporator
As one of the leading Multi Effect Evaporator manufacturers in India, we are providing good
quality Multi Effect Evaporator such as:
- Falling Film Multi Effect Evaporators: We are designing and
manufacturing falling film multi effect evaporators that can be used to process
heat-sensitive fluids. The evaporators offer the provision for flowing liquid in a thin
film over the heat transfer surface that ensures equal heating and reduces thermal
degradation opportunities. With better technology, we can really process high products
with high rates of evaporation. Apart from that, they are also equipped with better
controls for providing precise pressure and temperature conditions for optimal
operations.
- Forced Circulation Multi Effect Evaporators: These are utilized for
liquid concentrated solids. We prevent scale deposit and smooth running even at high
concentration by utilizing high-level circulation pumps. The systems can be operated
with constant circulation across the entire evaporator for ensuring optimal heat
transfer efficiency. We also utilize sophisticated safety and monitoring systems for
facilitating stable and consistent operation under continuous industrial process.
- Long tube Vertical Multi Effect Evaporators: These are capable to
withstand effective heat transfer and harsh operation for heavy industrial applications.
Vertical construction is more appropriate for liquid distribution and high evaporation
ratio. Low and high viscosity liquids are treated using these evaporators with less
maintenance. We also outfit them with high-performance automation features that are
utilized to measure and optimize the process in real time, thus making them appropriate
for continuous manufacturing lines.
- Multiple Effect Evaporation Plants: These are pre-engineered plant
facilities for industrial scale applications. Plants are designed to be energy efficient
as possible through recycling of vapor of one effect to heat subsequent effect. Plants
are designed according to industry applications by us and come with automation,
monitoring, and control aspects. We also focus on sustainability by designing plants
suitable for zero liquid discharge operations.
Technical Specifications
| Parameter |
Specification / Description |
| 1. Type of Evaporator |
Falling Film / Rising Film / Forced Circulation (based on process need) |
| 2. Number of Effects |
2 to 7 Effects (commonly 4–5 for high energy efficiency) |
| 3. Material of Construction (MOC) |
SS 304 / SS 316L / Duplex Stainless Steel / Titanium (depending on feed
corrosiveness) |
| 4. Evaporation Capacity |
5,000 – 150,000 kg/hr (customizable based on industry scale) |
| 5. Steam Economy |
4.0 – 7.0 kg water evaporated per kg of live steam, depending on effects |
| 6. Operating Pressure Range |
Atmospheric to 0.08 bar (vacuum maintained in later effects) |
| 7. Operating Temperature Range |
45°C – 130°C (depends on feed & heat transfer limitations) |
| 8. Heat Transfer Area |
200 – 20,000 m² (scalable with design) |
| 9. Utilities Required |
Live Steam, Cooling Water/Chilled Water, Electricity for pumps & instrumentation
|
Features of our Multi Effect Evaporator
One of the leading Multi Effect Evaporator manufacturers in India, our entire line of Multi
Effect Evaporators comes with state-of-the-art generation technology formulations such as
- Anti Fouling Coatings: Anti-fouling coatings on heat exchangers of
high efficiency. We utilize on our evaporators heat exchangers that enable maximum
heat transfer while maintaining minimal fouling and scaling. The coatings provide
extended lifespan with minimum downtime for maintenance. High performance design
provides uniform thermal efficiency throughout all stages of evaporation.
- IoT monitoring smart control panels: IoT monitoring smart control
panels for process optimization are also included among our key features for
evaporators. They have IoT-based smart control panels with remote monitoring and
control of the process in real time. IoT systems provide top-level data analytics
for power saving and performance optimization. Predictive maintenance is also
supported by the technology since it alerts operators before the probability of
malfunction.
- Vacuum Systems: Sophisticated vacuum systems reduce operating
expenses and energy usage. We utilize sophisticated vacuum systems that provide
increased rates of evaporation and reduce thermal energy used. The systems deliver
better pressure conditions across all effects for stable performance. They also
reduce operating expenses with reduced consumption of steam and overall improved
energy efficiency.
- Flexibility: Integration with Multi Effect Evaporation Plants and
Systems allows for automated multi-stage processing. Our company provides simple
integration of our evaporators into multi-effect evaporation systems. Automation
allows for extremely precise control for each stage and optimizes overall
efficiency. Our systems also provide safety interlocks and monitoring devices to
ensure safe operation under harsh industrial conditions.
Applications of our Multi Effect Evaporator
Being one of the leading Multi Effect Evaporator exporter in India, each and every model of
our Multi Effect Evaporator contains the latest technology and has widespread application
such as:
| Industry |
Application |
Benefits |
| Pharmaceutical |
Concentrating heat-sensitive drug formulations |
Preserves chemical and biological properties, accurate temperature and
vacuum controls, automation and monitoring technologies for efficiency and
safety |
| Food and Beverages |
Milk processing, fruit juice processing, and other liquid food processing
|
Nutrient retention, excellent heat exchange techniques for consistent
quality, adherence to food industry hygiene standards, easy to clean |
| Zero Liquid Discharge Plants |
Multiple Effect Evaporators ZLD treatment process for wastewater |
Efficient wastewater treatment and recycling, reduced environmental impact,
compliance with regulations, complete automation for smooth operation |
| Industrial |
Textile, sugar, desalination, and other heavy industrial applications |
High concentration efficiency, robust and easy to maintain, suitable for
continuous high-capacity operations |
Ibha Process Technologies Pvt. Ltd. Is a eading multi-effect evaporator manufacturers,
suppliers and exporters in India. We adhere to the latest technology, environmental
friendliness to nature, and industrial excellence. Our innovative mindset and quality
orientation make us a first-choice preference for industries seeking advance-edge Multi
Effect Evaporation Plants and Systems. Contact us today for more information!
