Top Gamma Oryzanol Plant Manufacturers in Egypt | Ibha Process
Content:Ibha Process Technologies Pvt. Ltd. is a prominent manufacturer, supplier, and exporter of Gamma-Oryzanol Plant in Egypt. We offer premium-quality solutions in Gamma Oryzanol, Gamma-Oryzanol API, Oryzanol, Ricela Gamma Oryzanol, Gamma Oryzanol Powder, Health-Guard Gamma Oryzanol Capsules, Gamma Oryzanol CAS, and related products. We leverage state-of-the-art technology to ensure high-quality extraction, processing, and manufacturing of Gamma Oryzanol with consistent and uniform quality.
Working Principle of Gamma-Oryzanol Plant
The Gamma-Oryzanol Plant is founded on a very effective extraction and purification concept. It starts with the recovery of Gamma Oryzanol from rice bran oil through the use of the most up-to-date solvent extraction, supercritical CO₂ extraction, and membrane filtration technology. Minimum thermal degradation and optimum recovery of Global Gamma Oryzanol are ensured by our technological expertise in this day and age.
- Step 1: Rice bran oil is cleaned to remove impurities.
- Step 2: Gamma Oryzanol is separated from the rest by newer separation methods.
- Step 3: The isolated Gamma Oryzanol is purified further by newer chromatography and crystallization methods.
- Step 4: Final drying and packaging result in Gamma Oryzanol Powder to be used in pharmaceuticals and nutraceuticals.
Types of our Gamma-Oryzanol Plant
One of the leading Gamma-Oryzanol Plant suppliers in Egypt, we take pride in providing world-class Gamma-Oryzanol Plant that is compliant with Indian as well as international standards such as:
- Continuous Extraction Gamma-Oryzanol Plant: It offers continuous extraction of Gamma Oryzanol from rice bran oil. It offers high productivity with low energy requirements. Continuous processing offers quality uniformity and minimizes the processing time to a large extent. We have also integrated advanced control systems in the process so that we can regulate temperature, pressure, and flow rates for precise extraction.
- Batch Processing Gamma-Oryzanol Plant: The plant is used for small to medium-sized batch production of consistent quality Gamma Oryzanol. The plant has been developed to be flexible with batch size and convenient to clean between batches. The plant features new recovery and filtration solvent systems to produce minimum waste with improved purity product.
- Supercritical CO₂ Gamma-Oryzanol Extraction Plant: We make use of latest supercritical CO₂ technology to extract pure Gamma Oryzanol without any toxic solvents. The plant is energy-saving and eco-friendly. It provides better control over extraction conditions, thereby yielding superior quality Gamma Oryzanol Powder suitable for pharmaceutical and nutraceutical use.
Technical Specifications
| Parameter |
Specification / Detail |
| 1. Botanical Source |
Extracted primarily from Oryza sativa (rice bran oil) |
| 2. Active Compound |
Gamma-Oryzanol (a mixture of ferulic acid esters of triterpene alcohols and plant sterols) |
| 3. Concentration Range |
Typically 0.9 – 2.9% in rice bran oil |
| 4. Extraction Method |
Solvent extraction followed by column chromatography / supercritical CO₂ extraction |
| 5. Physical Appearance |
White to light yellow crystalline powder |
| 6. Molecular Formula |
Approx. C₄₀H₅₈O₄ (mixture, varies by ester type) |
| 7. Molecular Weight |
~ 602 g/mol (average, depending on composition) |
| 8. Solubility |
Insoluble in water; soluble in ethanol, acetone, chloroform, oils |
| 9. Melting Point |
137 – 138 °C |
Features of Gamma-Oryzanol Plant
Being one of the leading Gamma-Oryzanol Plant suppliers in Egypt, we equip all our plants with latest technology such as:
| Feature |
Description |
Benefit |
| High Extraction Yield |
Improved extraction processes enhance yield and purity of Gamma Oryzanol API, reducing loss. |
Highly dependable for bulk production, ensuring long-term reliability. |
| Energy Efficient Design |
Designed to save energy and operational costs without sacrificing output. |
Utilises heat recovery and process flow streamlining to reduce costs while maintaining high efficiency. |
| Automation & Digital Control |
Implements PLC and SCADA systems for end-to-end automation and real-time monitoring. |
Provides accurate control over extraction parameters, minimising human error and enabling remote monitoring and predictive maintenance. |
| Eco-Friendly Operations |
Incorporates solvent recovery systems and supercritical CO₂ technology to minimise waste generation and reduce carbon footprint. |
Green design promotes adherence to international environmental laws. |
| Multi-Product Capability |
Capable of manufacturing Health Guard Gamma Oryzanol Capsule grade materials, Gamma Oryzanol powder, and APIs. |
Allows customers to supply multiple markets from a single plant, with the flexibility to upgrade and reconfigure for new products and formulations. |
Applications of our Gamma-Oryzanol Plant
Being the best Gamma-Oryzanol Plant manufacturers and exporters in Egypt, we provide our plants with the best technologies and most widely utilized across industries. We utilize our plants differently and make customers penetrate new markets with better products. Our most typical applications of Gamma-Oryzanol Plants are:
- Food Industry: Our plants make production of functional food with Ricela Gamma Oryzanol enrichment possible that nourishes. We help customers develop value-added food products for health-conscious consumers.
- Cosmetics: We support the cosmetics sector in using Gamma Oryzanol for applications in anti-aging creams, shampoos, and body lotions. Our plants give high-purity extracts that enhance the performance of the formulations.
- Global Markets: We export our plants and products to the whole globe, working to fulfill the increasing demands for Global Gamma Oryzanol. Our plants are of global quality and highly believed by customers worldwide.
- Pharmaceuticals: We provide plants which give Gamma-Oryzanol API and capsules such as Health Guard Gamma Oryzanol Capsule. Our capsules are of very high regulatory quality and are used in hi-tech health supplements.
- Nutraceuticals: Our plants enable the manufacture of added-value well-being products and dietary supplements with value addition of Gamma Oryzanol. We help companies with manufacturing of functional foods that lead to overall well-being and general well-being.
Ibha Process Technologies Pvt. Ltd. Is a prominent Gamma-Oryzanol Plant manufacturers, suppliers and exporters in Egypt. We keep innovating while producing Gamma-Oryzanol Plants using modern technology, green process, and multi-utility. We make sure to provide reliable, quality solutions for firms to produce improved Gamma Oryzanol products for domestic as well as international markets. Contact us today for more information!
