Top Multi Pressure Distillation Manufacturers in UAE | Ibha Process
Ibha Process Technologies Pvt. Ltd. is a leading multi pressure distillation plant manufacturers,
suppliers and exporters in UAE. Focusing on innovation, reliability, and efficiency, we
deliver technologically advanced Multi Pressure Distillation Process Plants that are suitable to
the emerging demands of alcohol, fuel ethanol, ENA plants, and chemical distillation industries.
Our distillation technology has made us a brand in every household amongst consumers seeking
innovative, energy-efficient, and environmentally friendly solutions.
Working Principle of Multi Pressure Distillation Plant
Multi Pressure Distillation Plant operates on the concept of having various pressures across
several columns of distillations. Building a Five-Column Three-Effect Multi-Pressure
Distillation Process in a strategic manner, the system makes separation effective, heating more
integrated, and less steam demanding.
There are latest updates that have integrated smart automation, AI surveillance, and real-time
energy optimization into the Multi-Column Distillation Plant, and it is now more stable to run
with wastage minimized. The new Multi Pressure Distillation Process Plant not only enhances the
product quality but also completely eliminates the carbon footprint while adhering to the latest
international standards of green manufacturing.
Technical Specifications
| Parameter |
Technical Specification / Description |
| Process Principle |
Utilizes multiple pressure levels (high, medium, low) to optimize energy use by
flashing and condensing vapor across stages. |
| Operating Pressure Range |
High Pressure: 4–6 bar(g); Medium Pressure: 2–3 bar(g); Low Pressure: ~1 bar(g)
or vacuum depending on design. |
| Operating Temperature Range |
High Pressure: 140–160 °C; Medium Pressure: 120–130 °C; Low Pressure: 100–110
°C. |
| Typical Applications |
Water desalination (MSF plants), chemical process separation, refinery
distillation optimization, solvent recovery. |
| Energy Efficiency |
25–35% lower energy consumption compared to single-pressure distillation;
achieved by vapor recompression and heat recovery. |
| Heat Integration |
Cross-stage vapor condensation preheats feed; mechanical vapor recompression
(MVR) often integrated for higher efficiency. |
| Material of Construction |
Duplex stainless steels, titanium alloys, or super austenitic steels to
withstand corrosion and high-pressure cycles. |
Types of our Multi Pressure Distillation Plant
We are a prominent Multi Pressure Distillation Plant manufacturers in UAE, delivering top-notch Multi Pressure Distillation solutions for fulfilling the increasing needs of industrial as well as business sectors. Here are certain types such as:
- Multi Pressure Distillation: Multi Column Distillation Plant with modular construction for simple up scaling. All our designs are modular in nature to easily expand the system with increasing production demand. Each column is designed for optimal separation efficiency and integration into installed base. Modular construction reduces installation time and maintenance intricacy without compromising product quality consistency.
- Multi-pressure and Atmospheric Pressure Distillation Plants: Multi-pressure and Atmospheric Pressure Distillation Plants with greater energy efficiency. We employ advanced energy recovery methods to save steam and ensure efficient heating delivery in multiple columns. The plants can operate at high pressure and atmospheric pressure, providing flexibility to meet changing production processes. Our systems enable maximum efficiency with accurate control of temperature and pressure with quality output.
- Three-Effect Multi-Pressure Distillation System: Three-Effect Multi-Pressure Distillation System Five-Column Excellence for bulk Extra Neutral Alcohol production. Designed for bulk high-purity Extra Neutral Alcohol production. The three-effect conserves energy and optimizes distillation efficiency in all the columns. Process automation on a scale as necessary to provide for effective running and ease of operation is also available.
Features of Our Multi Pressure Distillation Plants
Being one of the prominent Multi Pressure Distillation Plant suppliers in UAE, our all varieties of Multi Pressure Distillation are designed with the latest technology formulas such as:
- Energy Efficient Design: We design our multi-column systems such that we recover and recycle the heat in the most efficient way possible, minimizing overall steam and energy consumption to the barest minimum. Incorporation of high-pressure and low-pressure enables usage of vapor in its right place with minimum energy loss. Our cost-effective designs enable customers to conserve massive amounts of money without sacrificing high production.
- Sophisticated Automation: PLC and SCADA systems are integrated to observe and control each step of the distillation process. Real-time data acquisition along with automatic feedback loops maintain product quality at a constant level and minimize operator contact to the barest minimum. Remote diagnostics and monitoring via automation enhance operating effectiveness as well as safety.
- High Yield Purity: Our multi-column units have been engineered specifically with the precision of separation of components to produce ultra-pure alcohol and ENA. Our expertise encompasses column internals state-of-art technology and reflux ratios tailored for the efficiency of high separation in a bid to provide quality consistent with domestic as well as international standards.
- Modular and Scalable: The capacity of every plant can be increased with more columns or be combined with other blocks of processing to address growing production needs. Modular design makes it possible to have flexible installation of the plant and simple maintenance. Our systems are appropriate for both small-scale distillation plants and large-scale distillation plants due to this flexibility.
Applications of our Multi Pressure Distillation Plant
As the best Multi Pressure Distillation Plant exporters in UAE, our all types of Multi Pressure Distillation Plant are new featured and extensively used in wide range of applications such as:
| Application Area |
Solution Overview |
Key Benefits |
| Industrial Ethanol Production |
Efficient distillation plants for fuel and beverage ethanol production. |
Huge operations for maximum output with minimum energy input. |
| Alcohol Industry |
Solutions for high-purity spirits and alcohol production. |
Strict distillation regulation for purity and uniformity. |
| ENA Plants |
Extra Neutral Alcohol Plants for industrial-grade ENA. |
Advanced purification methods for consistent product quality. |
| Biofuel Manufacturing |
Turnkey Multi Pressure Distillation Process Plants for fuel ethanol. |
Energy savings and increased ethanol yield. |
| Chemical and Pharmaceutical Sector |
Multi-Column Distillation Plants for chemical intermediates and solvent purification. |
High-purity purification through multi-stage columns and stringent process control. |
| Food and Beverage Segment |
Plants for high-quality alcohol content in drinks and extracts. |
Multi-stage distillation for easy alcohol and flavour control. |
Ibha Process Technologies Pvt. Ltd. Is a leading Multi Pressure Distillation Plant manufacturers, suppliers and exporters in UAE. We provide Multi Column Distillation Plants and Multi Pressure Distillation Plants which are the latest regarding energy efficiency, purity, and expandability. We are always eager to offer efficient, cost-effective, and technology-driven solutions that enable our customers to achieve excellence in the manufacturing process. Contact us today for more information!
